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Safe and efficient production
When it comes to APIs, we have extensive experience in designing and delivering bulk facilities for small molecule production, safely and efficiently. Applying our expertise in process design, process architecture and regulatory compliance, we deliver high-performing facilities that meet client objectives, as well as stringent health, safety, environmental, good manufacturing practice (GMP), efficiency, and carbon neutral requirements.
Our global experience in bulk and small molecule APIs include:
- Hydrogenation
- Purification
- Chromatography
- Crystallisation
- Centrifugation
- Drying
- Freeze drying
- Spray drying
- Sieving
- Milling
- Blending
- Granulation
- Isolation technology
Covering a wide range of manufacturing facilities and technologies
From patent drugs to generics, our expertise spans API manufacturing design for a wide range of medicinal products for human and veterinary use. We apply a wide range of capabilities to engineer mono and multipurpose manufacturing facilities with modular design and high flexibility, which cover the entire range of production including highly active pharmaceutical ingredients (HAPIs), sterile APIs, antibiotics, vitamins, nutraceutical, peptides for kilo labs, pilot plants, and production facilities.
Expertise
Automation and control
Wood is a leading global provider of automation and control solutions including systems design, configuration, implementation, commissioning, and software solutions.
Biotechnology & Biologics
With decades of unique experience in cell culture, single-use systems and process design, we are a trusted partner in bringing emerging products to market.
Cell & gene therapy
We recognise the need for compressed timelines and flexible designs to enhance speed-to-market. We also offer expertise in project phasing to accommodate low CAPEX spend and incremental investment.
Engineering and construction
Wood engineers creative and innovative solutions which add value to our customers' assets from concept through to operations and decommissioning.
Facility automation, robotics and vision
Wood offers experienced engineering and intricate software to provide robotics, special purpose machines and controls for automating manufacturing facilities.
Research & development laboratories
Wood has successfully designed and delivered a wide range of specialist research and testing labs, pilot plants and biocontainment labs (BSL2, BSL3, BSL4) for universities, healthcare providers and government institutions.
Our services
Delivering the best value and solutions to our clients
Beginning with the end in mind, our team of experts are here to deliver the most complex Life Science projects. From strategy and design, through construction, start-up and CQV, we apply our expertise using the latest digital tools and lean delivery concepts to bring the best value and solutions to our clients.
Providing robust, cost-effective, flexible, and compliant facilities and starting with the end goal in mind:
- Funding and permitting strategy
- Feasibility and investment case
- Site analysis and master planning
- Process definition
- Equipment selection
- Architectural modelling
- Process simulation
- Facility Digitalisation
- Test fits and building capacity assessments
- Code and life safety analysis
- Sustainability/ LEED solutions
Applying proven technology and the latest tools for seamless integrated design:
- Process architecture
- Process engineering
- Mechanical systems and clean utilities
- Instrumentation and control systems
- Electrical engineering
- Piping
- Plumbing
- Structural Engineering
- Fire protection
- 3D Modeling
- Computational flow dynamics
- Automation Engineering
- Sustainability/LEED solutions
Leveraging our global supply chain capability and strong vendor and contractor relationships:
- Procurement Strategy
- Contractor Prequalification
- Contract Negotiation and Administration
- Vendor and Contract Management
- Purchasing
- Expediting
- Material management
- Logistics
- Supplier Quality Surveillance (SQS),
- Subcontracting
Simplifying the complicated:
- World-class safety
- Program integrator
- Integrated Project Delivery
- Start-up strategy
- Pre-construction permitting
- Construction work packages (CWP)/ sequence
- Logistics plan
- Project controls
- Estimating
- Schedule & risk management
- Synchro 4D planning
- Earned value management/ change management
- Start-up & completion
- Digital delivery
Bringing a highly qualified CQV team experienced in multiple types of processes:
- Requirements definition
- Design reviews/ qualification
- Clinical quality management (CQM)/ Validation master planning (VMP)
- Risk assessments
- Program development
- Integrated scheduling
- Factory acceptance test (FAT)/Site Acceptance Test (SAT)
- CQV document development
- CQV execution
- Recertification/periodic review
- Standard operating procedures (SOP) development
- Punch list and deviation remediation and close out
- Corrective and Preventative Action (CAPA) close out
- Staff augmentation
- Current good manufacturing practices (cGMP) audits
- Training
- Decommissioning
